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CNC EDM Machine Hf1200MZQ-G15 Middle Speed Wire Cut Machine
| Model NO. | HF1200MZQ-G15 |
| Process Usage | Metal-Cutting CNC Machine Tools |
| Control Method | Closed-Loop Control |
| Processing Precision | 0.01mm |
| Certification | ISO 9001 |
| Trademark | HF |
| Specification | 4200*3800*2500mm |
| HS Code | 8456301090 |
| Application | Metal |
| Movement Method | Linear Control |
| Numerical Control | CNC/MNC |
| Performance Classification | Mid-Range CNC Machine Tools |
| Condition | New |
| Transport Package | Wooden Case |
| Origin | China |
CNC edm Machine HF1200MZQ-G15 Middle Speed Wire Cut Machine
I . Equipment application
This equipment is mainly used for all kinds of mold, electrode, precision parts and components manufacturing, cemented carbide, hardened steel, graphite, aluminum alloy, structural steel, stainless steel, titanium alloy, diamond and other conductive complex cavity machining and surface forms.
II . Main technical parameter
III .Accessories
IV . Characteristics of tool's structure
1. The machine bed and worktable adopt 250 gray cast iron, which experienced several times of artificial aging treatment, with good stability;
2. It adopts precision alloy steel quenching rolling guide, choose rolling cylindrical parts, compared with spherical roller, its capacity is big and long service life;At the same time, large span guide spacing design workbench is adopted, which can improve the bearing capacity and stability of machine tool, to ensure the machining accuracy;
3. Motion guide rail of Storage drum for wire adopts Plastic coated process, reducing the shock of absorption and wear-resisting, its lifetime is more than 10 years;
4. The drive of storage drum for wire is controlled by frequency converter, non-contact switch, flexible commutation, smooth operation, reliable, no impact, low noise;Filament tube is equipped with four speed adjustment, speed of wire can be set arbitrarily, 4th level speed can be automatically switch;
5. With multiple protecting functions (storage drum for wire super automatic protection, broken wires automatic shutdown protection of machine, short circuit back protection, power failure memory protection, short circuit automatic alarm, automatic alarm by automatic broken, and automatic stop and alarm after processing), which can realize unmanned guard work.
6. Electric control cabinet structure adopts heat pump Heat dissipation design patent technology (patent no. 201220694371.0), automatic heat dissipation, no need of fan, prolong the service life of electric cabinet, at the same time,achieving energy saving, cleanness, no noise.
V. Numerical control system
1. The numerical control system is an automatic programming and processing control microcomputer system integration with multiple cutting function; Wiring speed speed, pulse parameters and machining current can also be set on demand, automatically realize cutting once and repairing many times;
2. The numerical control system can centralized control all process parameters on the cutting CNC system, power supply, cooling fluid and function of machine tool;
3. The numerical control system adopts the latest version of the HL line programming control integration software, the control code uses standard ISO code, and it can be transformed into 3B code, which can perform a graphical programming, with functions of graphics scaling, rotating, graphics track display, power failure memory function, automatic stop function and wire break protection when process is finished. Short circuit's rollback, forward and reverse processing functions, etc;
4. The numerical control system has the background programming function, for in the normal processing control of machine tool, other programs can be compiled and transmission at the same time;
5. With USB interface, convenient for data exchange;
6. The numerical control system adopts modular design, with strong interchangeability, easy to maintenance and judge for fault.
7. The numerical control system adopts high power without resistance chopper stepper motor drive circuit, which is technology advanced and mature products, as a result, the power consumption is greatly reduced.
VI. Main Specifications
1. The machine adopted new technology platform, which can effectively improve the problem of broken wire and wire loss in continuous large current processing, achieve high current cutting for a long time (when processing current is 5A, continuous time is more than 72 hours; when processing current is 7A, continuous time is more than 45 hours).
2. Wire-cutting CNC electric control cabinet are produced by using the 'heat pump' cooling patented technology, which take the electric elements' own heat into air's convection power for heat dissipation , by this, it can greatly reduce amount of dust workshop into the electric control cabinet, prolong the service life of equipment, reducing energy consumption, reducing the fan noise and achieving the aim of energy conservation and environmental protection. protection. 3. Continuous high efficiency cutting without breakage
For 60 mm thick type of 45 steel:
When the cutting speed is in 167 mm2/min, the life of electrode wire is about five hundred thousand mm.
When the cutting speed is in 120 mm2/min, the life of electrode wire is about one million mm.
The life of electrode wire: The total cutting area from the new discharge for cutting to the first time of wire's broken. In accordance with the the above cutting speed, The surface roughness of workpiece Ra ≤≤le;≤ 5.0µm.icro;m.icro;m.
4. Low wire loss
When the cutting speed is in 100mm2/min, total area of continuous cutting is 400000, wire loss ≤≤le;≤ 0.01mm;
When the cutting speed is in 167mm2/min, total area of continuous cutting is 150000, wire loss ≤≤le;≤ 0.01mm.
Wire loss: The diameter reduced to 0.17 mm diameter from the diameter of 0.18 mm molybdenum wire after the loss of electro discharge machining.
5. Adapted by itself
With adaptive tracking frequency conversion feeding technology, even in the large current when high-speed cutting especially high thickness cutting, only need to know the workpiece's thickness value, it can realize the adaptive tracking frequency conversion feeding, it is stable for Cutting processing, especially for machining workpiece whose thickness is more than 500mm, which has obvious technical advantage.
VII . Random provide the following technical drawings, and a set of data:
1. Original random technical documents
2. HF series of wire-cut edm machine (mechanical part) specification
3. Control cabinet's operating instructions.
4. (HL) programming instructions
VII. Original accessories :
VIII. A recommended list of spare parts
I . Equipment application
This equipment is mainly used for all kinds of mold, electrode, precision parts and components manufacturing, cemented carbide, hardened steel, graphite, aluminum alloy, structural steel, stainless steel, titanium alloy, diamond and other conductive complex cavity machining and surface forms.
II . Main technical parameter
| No. | Name | Data |
| 1 | Working table size | 1900*1320mm |
| 2 | Working table travel (X*Y) | 1200*1500mm |
| 3 | Maximum cutting thickness | 300mm(adjustable) |
| 4 | Taper | 6°°deg;°(when the central disrance between"Upper and Lower Guide Wheels"is 200mm) |
| 5 | U,V travel | ±±plusmn;±20mm |
| 6 | Multiple cutting | The times of cutting can be programmed |
| 7 | Surface roughness(streched) | Ra≤≤le;≤1.0um with 1 cut 3 skim |
| 8 | Octagon cutting accuracy (streched) | ≤≤le;≤0.01mm with 1 cut 2 skim |
| 9 | Maximum cutting efficiency over time | ≥≥ge;≥180 mm2/min |
| 10 | Molybdenum wire wear | When the cutting speed up to 100mm²/min2;/min2;/min,cutting 400000mm2 in a row,the wire wear is less than or equal to 0.01mm. |
| 11 | Molybdenum wire diameter | ≤≤le;≤0.25mm |
| 12 | Wire rotation speed | Frequency adjustable (2 m/s-11 m/s) |
| 13 | Total weight | 6500kg |
| 14 | Maximum carrying weight | 5000kg |
| 15 | Machine dimention | 4200*3800*2500mm |
| 16 | Totally power usage | ≤≤le;≤0.8KW |
III .Accessories
| No. | Name | Quantity |
| 1 | X, Y Axis ball screw | 2 sets |
| 2 | 324 Front idler pulley | 2 sets |
| 3 | 521 Back idler pulley | 4 sets |
| 4 | 6203 Wire winding bearing | 6 sets |
| 5 | 624 Idler pulley bearing | 20 sets |
| 6 | Precision rolling rail | 8 sets |
| 7 | 90 BF006X,Y stepping motor | 2 sets |
| 8 | 45 BF003U,V stepping motor | 2 sets |
| 9 | 17 Inch LCD display | 1 set |
| 10 | FPJA Core high speed chip | 1 set |
| 11 | Electric control system | 1 set |
IV . Characteristics of tool's structure
1. The machine bed and worktable adopt 250 gray cast iron, which experienced several times of artificial aging treatment, with good stability;
2. It adopts precision alloy steel quenching rolling guide, choose rolling cylindrical parts, compared with spherical roller, its capacity is big and long service life;At the same time, large span guide spacing design workbench is adopted, which can improve the bearing capacity and stability of machine tool, to ensure the machining accuracy;
3. Motion guide rail of Storage drum for wire adopts Plastic coated process, reducing the shock of absorption and wear-resisting, its lifetime is more than 10 years;
4. The drive of storage drum for wire is controlled by frequency converter, non-contact switch, flexible commutation, smooth operation, reliable, no impact, low noise;Filament tube is equipped with four speed adjustment, speed of wire can be set arbitrarily, 4th level speed can be automatically switch;
5. With multiple protecting functions (storage drum for wire super automatic protection, broken wires automatic shutdown protection of machine, short circuit back protection, power failure memory protection, short circuit automatic alarm, automatic alarm by automatic broken, and automatic stop and alarm after processing), which can realize unmanned guard work.
6. Electric control cabinet structure adopts heat pump Heat dissipation design patent technology (patent no. 201220694371.0), automatic heat dissipation, no need of fan, prolong the service life of electric cabinet, at the same time,achieving energy saving, cleanness, no noise.
V. Numerical control system
1. The numerical control system is an automatic programming and processing control microcomputer system integration with multiple cutting function; Wiring speed speed, pulse parameters and machining current can also be set on demand, automatically realize cutting once and repairing many times;
2. The numerical control system can centralized control all process parameters on the cutting CNC system, power supply, cooling fluid and function of machine tool;
3. The numerical control system adopts the latest version of the HL line programming control integration software, the control code uses standard ISO code, and it can be transformed into 3B code, which can perform a graphical programming, with functions of graphics scaling, rotating, graphics track display, power failure memory function, automatic stop function and wire break protection when process is finished. Short circuit's rollback, forward and reverse processing functions, etc;
4. The numerical control system has the background programming function, for in the normal processing control of machine tool, other programs can be compiled and transmission at the same time;
5. With USB interface, convenient for data exchange;
6. The numerical control system adopts modular design, with strong interchangeability, easy to maintenance and judge for fault.
7. The numerical control system adopts high power without resistance chopper stepper motor drive circuit, which is technology advanced and mature products, as a result, the power consumption is greatly reduced.
VI. Main Specifications
1. The machine adopted new technology platform, which can effectively improve the problem of broken wire and wire loss in continuous large current processing, achieve high current cutting for a long time (when processing current is 5A, continuous time is more than 72 hours; when processing current is 7A, continuous time is more than 45 hours).
2. Wire-cutting CNC electric control cabinet are produced by using the 'heat pump' cooling patented technology, which take the electric elements' own heat into air's convection power for heat dissipation , by this, it can greatly reduce amount of dust workshop into the electric control cabinet, prolong the service life of equipment, reducing energy consumption, reducing the fan noise and achieving the aim of energy conservation and environmental protection. protection. 3. Continuous high efficiency cutting without breakage
For 60 mm thick type of 45 steel:
When the cutting speed is in 167 mm2/min, the life of electrode wire is about five hundred thousand mm.
When the cutting speed is in 120 mm2/min, the life of electrode wire is about one million mm.
The life of electrode wire: The total cutting area from the new discharge for cutting to the first time of wire's broken. In accordance with the the above cutting speed, The surface roughness of workpiece Ra ≤≤le;≤ 5.0µm.icro;m.icro;m.
4. Low wire loss
When the cutting speed is in 100mm2/min, total area of continuous cutting is 400000, wire loss ≤≤le;≤ 0.01mm;
When the cutting speed is in 167mm2/min, total area of continuous cutting is 150000, wire loss ≤≤le;≤ 0.01mm.
Wire loss: The diameter reduced to 0.17 mm diameter from the diameter of 0.18 mm molybdenum wire after the loss of electro discharge machining.
5. Adapted by itself
With adaptive tracking frequency conversion feeding technology, even in the large current when high-speed cutting especially high thickness cutting, only need to know the workpiece's thickness value, it can realize the adaptive tracking frequency conversion feeding, it is stable for Cutting processing, especially for machining workpiece whose thickness is more than 500mm, which has obvious technical advantage.
VII . Random provide the following technical drawings, and a set of data:
1. Original random technical documents
2. HF series of wire-cut edm machine (mechanical part) specification
3. Control cabinet's operating instructions.
4. (HL) programming instructions
VII. Original accessories :
| NO. | Name | Number |
| 1 | derrick | 4pcs |
| 2 | Special wrench | 1set |
| 3 | Silk verticality corrector | 1pcs |
| 4 | Special fixture | 1set |
| 5 | Environmental protection special emulsion cream | 1set |
| 6 | High pressure filter working liquid box | 1set |
| 7 | Tight wire wheel | 1pcs |
| 8 | Anti-shock pad iron | 6pcs |
VIII. A recommended list of spare parts
| NO. | Name | Use for | Number |
| 1 | Idler pulley | Wire rack | 6pcs |
| 2 | Conductive block component | Wire rack | 3sets |
| 3 | 0.18molybdenum wire | Wire rack | 350m/time |
| 4 | JR1A Working liquid | water box | 2kgs |
| 5 | Small Synchronous wheel | Silking | 1pcs |
| 6 | synchronous belt | Silking | 1root |
| 7 | Roller bearing | Wire rack | 20pcs |
